Thesis Pallet Restacker for Automated Factory Acceptance Testing of the Atlas 1D

Problem

While semi-automated operation is an intentional characteristic of the Atlas 1D in its deployed context, this same characteristic creates a significant bottleneck in the product's Factory Acceptance Test (FAT) process. FAT protocols require the shuttle to be exercised through a defined sequence of load handling cycles — picking up and depositing pallets on the rails — to verify mechanical, electrical, and software functionality before shipment. Currently, each of these pick-and-deposit operations requires a human operator to intervene manually, placing or removing pallets at the appropriate moments in the test sequence. As a result, the FAT process cannot be executed in an unattended, automated fashion: operator presence is mandatory, test cycles cannot run continuously, and the human element introduces timing variability that reduces the repeatability and auditability of test results.

The core gap is therefore not in th...

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